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3D plasma burner – pro master3d

Created for 3D cutting The fastest and largest plasma and gassengler cutter CNC

The 3D plasma burner is designed for cutting sheets of sheets, pipes and sections in 2D and 3D technology. Promaster3D is a multi-purpose plasma and gas cutter with the largest functionality from Stigal machines. The design solutions used enabled the execution of a large -size machine that achieves speed and efficiency previously reserved for fast compact cutters. Dedicated to customers who do not recognize any compromises in the field of equipment, efficiency, quality and production capabilities. It is a class in itself and guarantees entrepreneurs for many years of competitive advantage. Commission in the field of equipment, efficiency, quality and production capabilities. It is a class in itself and guarantees entrepreneurs for many years of competitive advantage.

3D plasma – the advantage of the stigal cutters

Dynamics and acceleration

Watch a movie in which we check in practice how much influence on the cost of operating the machine has its dynamics and acceleration offered.

Most manufacturers say that all machines cut the same quickly, and the acceleration of the X and Y axis is not important in everyday production at all. The results of our tests, however, show how much we can lose by choosing a free or gain by choosing a fast machine.

3D plasma burner – primarily safety

One of the main directions of the evolution of modern machines used in industry is the constant raising of security standards in the field of health and safety. When designing the latest 3D plasma burns, we focus not only on uncompromising cutting quality, but also on the highest work safety.

The effect of many years of development in this area is the Guard Line-O system. This is a comprehensive solution, protecting not only the work area of ​​the machine, but also its outer work zone, meeting the PN-EN ISO 17916 standard “safety of thermal cutting machines”.

What distinguishes Guard Line-O from other solutions available on the market and why it offers a completely different level of protection? To understand this, we must first of all distinguish individual work zones of 3D plasma burner, then learn the principle of the operation of individual elements of the Guard Line-o system, and finally compare it with other solutions.

We encourage you to watch the animation in which we discuss these issues.

A modern plasma burner control panel with SmartCut function

The first thing that catches the eye as soon as you stand in front of the 3D STIGAL plasma firmer is the control panel. Equipped with a huge, panoramic touch screen, which is the heart of the whole system. We designed it as simple as possible. You will not find unnecessary buttons on it, and its operation is so intuitive that after a few minutes you forget about it – you just use it. We have heard many times from our clients that they have a problem with qualified staff, so we’ve created a smartcut module for them. The operation of the plasma machine has never been so simple, so accessible – now virtually anyone can be the operator, and Smartcut will take care of repetitive production and expected cut quality.

Comfort and safety when working with a CNC machine. Service from anywhere

EasyControl, a light and handy wireless pilot, designed for Stigal machines that allows you to control the plasma cutter from anywhere in the machine’s work zone. EasyControl provides a very responsive response to the operator’s instructions, thus it accelerates the work very much, especially in the case of machines with a large working range.

* The remote control in standard is added to cutters with working tables over 4 meters long

Ask about the machine

Complete the data and our adviser will contact you and explain everything.

We will also discuss all technical details so that the offered machine perfectly matches your production profile and meet all qualitative expectations.

Technical solutions and systems that you get in the standard:

MPP module

Basic version of plasma marking, enabling applying points to detail.

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Micromoste

Adjustable, intentional not burning the material, thanks to which the cut detail sticks to the waste.

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EasyCONTROL

Comfort and safety when working with a CNC machine. Service from anywhere.

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Suport High Speed+

Przyspieszony w osi Z do 330 mm/s suport narzędziowy, skraca czas detekcji i przyspiesza rozpoczęcie cięcia.

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SmartTHC sensor

The intelligent sensor measures the plasma arch tension and regulates the burner distance from the sheet

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SmartDect sensor

The intelligent system performs detection and measurement of the metal surface and makes it easier to set the cutting parameters.

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WUA system

The vertical anti -color system protects the burner from a collision with a deformation sheet during thermal cutting

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Intelligent ECTS system

He monitors and controls the extraction sections, obtaining the highest effectiveness of dust and gases pulling out

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DPS system

The double material puncture system protects the burner and operational parts during the sheet metal piercing process

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Replaceable material grate

You can match the grate in the material table to cutting technology – different for plasma and different for oxygen.

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Data recovery

The automatic data recovery disk protects against database loss and quickly puts the system again

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Increased cross-section of the portal beam

Device portal with increased beam cross-section.

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Modular construction

Complicated systems connected to larger modules, significantly reduce the technical service of the machine

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Plasma 3D – a wide spectrum of cutting options

2D oxygen cutting. Cutting range 20-200 mm or 20-300 mm.
2D plasma cut (with puncture). Cutting range 1-60 mm
Precise route and plasma sheet scoring.
Oxygen 3D cutting. Cutting range with chamfering 20-100 mm. Types of available phases: “V”.
Plasma 3D cut. Cutting range with chamfering 5-40 mm. Types of available phases: “V”, “2y”, “Y”, “X”.
The scope of plasma and oxygen cuts given above depend on the purchased configuration of the device

Created for cutting with 3D plasma

Unlimited cutting and phasing options thanks to the 5-axis Multi3D head

Multi3D head

A powerful tool in the hands of a modern entrepreneur

The multi-functional 5-axial head is an innovative solution on a global scale, which revolutionizes the process of shaped cutting and phasing of sheets, profiles, pipes and sections. The head can cut in 3D technology with both plasma and oxygen. It has the largest cutting and phasing range on the market exceeding 100 mm. In turn, the highest value of angular swing (up to 90 °) enables the processing of vertical walls of profiles, shapes and other spatial elements – also large -size.

Cutting and chamfering sheets

Quick tool replacement

Unlimited turnover of the burner

Cutting pipes, profiles and shapes

Multi3D advantage over other heads available on the market

Below the table you will find an explanation of the concepts

Multi3D head
Rotary heads
Head rotationUnlimitedLimited to 700 °
Available technologiesCutting and chamfering with plasma
Cutting and chamfering with gas
Welding
Cutting and chamfering with plasma
Quick tool replacementYes(30 sek.)No
Height adjustmentIn the “Z” axis In the axis of the burnerW osi “Z”
Cut without technological loopsYesNo
Burner swing range+/- 45°
+/- 90°
+/- 45°
Twisting wiresNoYes

Cutting and chamfering sheets

  • Shape cut with simultaneous chamfer of sheets in the range of 0-45 °
  • Dynamic angle change
  • Two cutting tools

Plasma burner:

Types of performed phases: V, X, Y, 2Y

Oxygen burner:

Types of performed phases: V

Cutting and charming the shapes

  • Machining of spatial and large -size elements (e.g. denncles)
  • The largest head swelling angle +/- 90 °
  • Cutting in vertical walls

Possibility of cutting and charming shapes:

  • Square profiles
  • Issuneous profiles
  • Spatial elements

Unlimited turnover of the burner

Lack of limitation of rotation, which is a weak point of conventional 3D heads, built -in anti -collision system, 2 height adjustment systems, including innovative AHC (Axis Height Control) and welding option make it an extremely universal product.

Come and see 3D STIGAL plasma firmer live!

During the meeting, we will present a 3D plasma device and cut test details.


We will also discuss all technical details so that the offered 3D plasma burner fits perfectly with your production profile and meets all quality expectations.

 

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PRO Master3D – basic parameters

ParameterValue
Working width1500 or 6500 mm
Working lengthfrom 1000 to 36000 mm
Travel speed45 m/min
DOCK. Positioning+/- 0,05mm
Max. Sheet thickness/cutting300 mm
Full technical specification

Expansion at any time of operation

You can increase your working length and add additional modules

Familiarize yourself with the offer

Available plasma aggregates