Suport High Speed+

• Increases the dynamics and speed of the torch’s up/down movement, reaching up to 350 mm/s,
• Up to 7 times faster movement speed on the Z-axis compared to other solutions,
• Reduces detection time and accelerates the start of cutting to as fast as 2 seconds,
• Standard solution for every STIGAL machine.

Intelligent Extraction Control System (ECTS)

• ensures significantly higher efficiency in dust and gas extraction compared to solutions based on proximity and old-type mechanical sensors,
• allows programming extraction only in selected sections, which is useful in non-standard situations,
• the “section cleaning” function extracts dust and gases that do not escape beyond the table, even after cutting in a given area is completed,
• enhances safety and comfort when operating the cutting machine.

GuardLine-O Safety System

• the ability to move within the working area of the machine without the risk of interrupting the optical beam,
• protection for people and equipment operating near the machine through the combination of an optical system and energy absorbers,
• safety not only for users but also for the machine itself in the event of a collision,
• compliance with ISO 17916 safety standard (provisions on the protection of the working area and the external movement zone of the machine),
• energy absorption from impacts and immediate stopping of the drive systems.

LWP Torch Position Laser Pointer

• precisely indicates the torch position over the metal sheet,
• facilitates checking the straight alignment of the metal sheet,
• enables quick and accurate return to the cutting interruption point,
• speeds up work, especially when cutting from scrap pieces.

Plasma Point Marking

• standard equipment for every machine equipped with a plasma unit,
• adjustable depth of engraved points,
• no need for retooling, which speeds up work and increases accuracy,
• capability to mark drilling, welding, spot welding points, etc.

Vertical Anti-Collision System (WUA)

• minimizes the risk of mechanical damage to the plasma torch and tool support components,
• regardless of the cause of the collision, the system absorbs its impact (whether due to operator oversight or a thermally stressed sheet striking the torch).

Double Piercing System (DPS)

• when piercing the sheet metal, the system raises the torch to a safe distance,
• minimizes the impact of liquid metal splatter,
• reduces consumable wear by up to 20%.

Smart Height Sensor (Smart THC)

• enables operation in 4 height measurement modes for the torch relative to the sheet,
• measures plasma arc voltage and adjusts torch height during cutting,
• intelligently adapts the height to different sheet types and the wear of consumable parts,
• features a “Smart” self-learning function that prevents errors in operator-entered settings,
• is active during both 2D and 3D cutting.

Tracing Module

(for HQC units)

• replaces tasks traditionally performed by a tracer,
• allows for the application of lines, points, and alphanumeric markings on parts,
• the only tracing and marking module with adjustable depth for markings,
• performs marking and point marking using the same torch and plasma source,
• enables marking with a minimum size of 15 mm,
• significantly speeds up and improves the accuracy of part marking compared to conventional methods.

Automatic UV Shield

• protects the operator and those near the machine from eye exposure,
• reduces spark splatter during plasma cutting and burns from hot splatter produced during material piercing,
• lowered and raised by the operator from the control panel,
• allows work without protective goggles for most of the time.

Microjoints:

• adjustable, intentional under-burning of the material – the part stays attached to the scrap,
• enables the reduction of thermal stress effects,
• cuts long strips without thermal deformation known as the “banana” effect,
• applied from the controller with one click,
• can be applied from CAD/CAM software,
• standard equipment for HQC-class units.

Universal Support

• allows for quick tool exchange between plasma and gas technologies,
• reduces machine retooling time,
• tool exchange takes only a few seconds.

Cyclic maintenance and cleaning of material tables affect their lifespan. The use of a palletized grate system allows the operator to remove the entire pallet at once, revealing the interior of the table.

This significantly contributes to minimizing the time needed for cleaning or replacing components such as grates, covers, or slag trays.

You can customize the grate in the material table to match the cutting technology – different for plasma and different for oxygen.

Automatic System Recovery Disk

• Protects the user in case of a control system failure, which may occur due to unexpected power interruptions or other unforeseen events.
• System recovery is performed without the need for service assistance; simply insert the USB disk into the port and start the controller.

Additional support for oxy-fuel or plasma cutting

• cutting up to 300 mm thickness and the use of multiple tool supports working synchronously
• provides tremendous opportunities for optimizing the cutting process of such costly materials.
• can significantly reduce the material processing time, especially when cutting identical parts and long metal strips.

Additional INK-100 Printing Support

• printing in two axes (X and Y),
• 8 available font sizes,
• automatic ink purge system to prevent nozzle clogging,
• high efficiency at a low marking cost,
• clear identification of each element, which prevents potential errors during sorting, warehousing, shipment to clients, etc.,
• full automation of the marking preparation process at the CAM software level,
• marking occurs during the part cutting stage on the machine, resulting in significant time savings not only in preparation and sorting but also in identification,
• ink marking is a process that does not cause permanent changes to the material.

Two gantry beams on a single machine

• by using additional gantries equipped with both plasma and oxy-fuel supports,
• we can independently perform several separate and distinct cuts on different material thicknesses with various cutting programs,
• the independent gantries are protected against mutual collisions.

Gantry Extension

Provides an additional working area beyond the material table for tasks such as processing profiles. Allows the use of a rotary axis for tube processing. The gantry extension can be installed at any point during the machine’s lifecycle—this option for later expansion and upgrading is only available with STIGAL machines.

Ventilation

• A fan designed for systems extracting contaminated air,
• Effective acoustic insulation,
• Throughput adjusted to the material table’s parameters,
• Easy installation during machine assembly,
• Additional piping for connection to existing systems and venting contaminants outside the room,
• Designed to enable the machine to meet extraction efficiency standards.

Filter Ventilation

• An effective exhaust system is an essential element for employee safety,
• Minimizes exhaust gases and dust generated during the cutting process,
• Environmentally safe solution – dust filtration down to 0.02 microns with 99% efficiency,
• Easy maintenance and replacement of used filters and consumable components,
• Automatic filter blowing based on vacuum control,
• Powder spraying to extend filter lifespan.

Spark Separator

• Sparks generated during the cutting process that enter the exhaust system are extinguished in a specially designed separator,
• They do not reach the filter fan, protecting the filters from ignition,
• Heavier particles are slowed down, and collected particles can be easily removed,
• Machines equipped with a filter fan come standard with this solution,
• The separator’s effectiveness in reducing sparks is 99.9%.

Screw Compressor

• A compressor ensuring the maintenance of appropriate pressure levels for the cutting process,
• Air purification and drying station.

The automatic output storage system in STIGAL machines enables advanced automation of the processing workflow. Once cutting is completed, the material is automatically transferred to the output storage. If the storage becomes full, the system halts further operations until it is emptied by the operator. This solution not only minimizes the operator’s involvement in loading and unloading but also allows for maximum work optimization, reducing the need for intervention during machine operation. As a result, production efficiency can be increased, and downtime minimized.

Our certification system ensures safe machine operation. After training, the operator gains comprehensive knowledge regarding day-to-day operations, inspection, maintenance, and replacement of consumable parts. Additionally, they acquire skills related to the machine’s construction, enabling easy and independent part replacements without the need to involve STIGAL service technicians.

**Assembly Without Client Employee Involvement**

The assembly of the machine is conducted without the involvement of the client’s employees. The entire process is prepared and configured by STIGAL’s assemblers. Only during the acceptance and commissioning phase are the client’s operators involved, who are then trained in operation, maintenance, and service activities necessary to ensure continuous work.

**Machine Service and Maintenance**

**Remote Machine Diagnostics** – Constantly improved software and procedures allow for 90% of technical support interventions to be performed remotely, eliminating the need for service technicians to visit.

**Always Ready Mobile Team** – Our dedicated fleet of service vehicles and a ready-to-deploy team enable efficient on-site technical support at the client’s location—right by the machine.

**Spare Parts Warehouse** – We maintain a warehouse stocked with spare machine parts and consumable components for aggregates. This ensures that most orders are shipped on the same day.

**Relocations, Repairs, and Ongoing Maintenance** – Business growth often necessitates moving a machine to a new facility or location. Our team will carry out this process quickly and effectively, minimizing downtime to the greatest extent possible.

**Monitoring, Consulting, and Training** – Continuous development of the client’s staff and employee turnover require ongoing training and skill enhancement. We conduct certified training sessions at the client’s site or remotely, after which the employee is fully prepared for their role.

We not only handle the assembly of machines for our clients but also ensure safe transportation. Our team takes care of professional and proper securing of the machines to guarantee their protection during transit.

Additionally, we provide insurance that covers potential damages in case of unforeseen events. With our comprehensive approach, you can be confident that your machines will arrive in perfect condition and fully secured.