BeamProfiler 3D profile and section cutting machine
Compact solution for cutting sections with beveling and marking
BeamProfiler 3D is a specialized CNC cutting machine designed for precision cutting and machining of metallurgical sections. With the ability to cut 2D/3D with simultaneous chamfering and marking, the machine is ideal for industries requiring high-quality prefabrication.
The BeamProfiler 3D enables the cutting and machining of a variety of sections, such as I-beams, channels, angles, T-beams, headers, hollow sections, flat bars and tubes. This makes the machine applicable to many industrial sectors.
The device allows simultaneous cutting with beveling and marking of parts, which eliminates the need for additional operations and speeds up the production process.
Thanks to its user-friendly interface, operating BeamProfiler 3D is easy even for operators with no CNC experience.
STIGAL offers the possibility to configure the machine according to the specifics of the customer's production, ensuring optimal adaptation to the company's requirements.
Types of sections to be machined
Sheet metalNot available
TubeOptional
Hollow sectionOptional
I-beamStandard
T-sectionStandard
Channel sectionStandard
Angle sectionStandard
Bulb flatStandard
Flat barStandard
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Solutions that optimize production time and costs
STIGAL machines are distinguished by precision cutting, the ability to perform chamfers and bevels, and automatic maintenance of operating parameters. Innovative 3D heads and advanced control systems allow the realization of complex projects, ensuring high quality parts and reliable operation even in the most demanding production tasks. Intuitive operation makes it easy to implement operators, and robust construction guarantees a long service life of the equipment. In this way, STIGAL supports the development of modern industrial plants.
The versatility your production needs
BeamProfiler 3D is much more than a cutting machine – it is a comprehensive machining center that integrates several traditional manufacturing steps into a single machine. Thanks to the use of modern plasma cutting technology, the device can successfully replace:
Classic cutting (e.g., sawing, torching),
Milling in the preparation of holes and special shapes,
drilling of structural components,
beveling for welding,
Grinding the surface after treatment,
Routing before further stages of installation,
Marking items for identification and sorting.
Replacing so many processes with one machine means:
less equipment on the shop floor, which means lower equipment purchase and maintenance costs,
saving production space, which is especially important when space is limited,
less staff involvement – only one operator is needed to handle the entire process,
shorter turnaround time, which increases the throughput and efficiency of the plant,
reduction of errors and corrections, thanks to automated and repeatable processing.
For companies operating in an environment of fierce market competition , this means the ability to offer shorter lead times, more competitive prices and maintain high quality workmanship. BeamProfiler 3D is an investment that pays for itself quickly – not only in terms of cost, but more importantly in the ability to win tenders and attract new customers.
Work safely - without compromise
Safety is not an add-on, it’s the foundation. That’s why BeamProfiler 3D is equipped with dedicated safety solutions to minimize the risk of accidents when working with the thermal cutting device.
The BeamProfiler 3D model uses:
- Special protective “cushions” around the openings on both sides of the working chamber,
- Mechanical guards to demarcate the work area and protect the operator from accidental contact with moving parts,
- design solutions for safe operation and servicing of the machine.
Such safeguards effectively protect the operator and those in the vicinity of the machine, ensuring safe operation and compliance with applicable standards. At the same time, the design of the machine allows production to run smoothly without unnecessary downtime.
Easy to use - ready to work after just a short training session
At BeamProfiler 3D, we have focused on maximum ergonomics at work. The operator has a modern, widescreen touchscreen with a clear and simplified interface – no unnecessary buttons or intricate menus.
New employees are deployed within a day,
Daily operation comes down to a few intuitive gestures,
The system guides the user step by step, reducing the risk of errors and speeding up production.
It’s a solution designed for companies that value flexibility and want to act quickly – without the need for highly skilled personnel.
Check out the detailed data and compliance of BeamProfiler 3D with the most important industry standards
| Section length | 3000 mm, 6000 mm, 9000 mm, 12000 mm, 15000 mm, 18000 mm |
|---|---|
| Head profiles section dimension (min - max) | HP-80x8 - HP430x20 |
| Flat bars cross-sectional dimension (min - max) | 100x5 - 400x35 |
| Isosceles angles cross-sectional dimension (min - max) | 80x80x5 - 200x200x35 |
| Unequal angles cross-sectional dimension (min - max) | 80x80x5 - 200x200x35 |
| Closed profiles section dimension (min - max) | 50-50 - 250-250 |
| I-beams cross-sectional dimension (min - max) | HEB100 - HEB600 |
| C-rails (min - max) | UPN100 - UPN400 | Maximum weight of the section | 220 kg/mb |
| Plasma cutting | depending on the unit selected |
| Positioning accuracy | +/- 0.05 mm |
| Cutting accuracy | EN ISO 9013 |
| Drive system |
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| Chassis system | Movement in the X axis is along a chassis made of hardened steel shafts, cooperating with a system of travel rollers installed in the side carriages. Smooth and precise positioning in the Y and Z axes is ensured by linear bearings running on hardened linear guides. Design of drive components optimized to withstand industrial conditions. |
| Mobile system | Material table with removable solid waste trays and integrated system for extraction of volatile combustion products. Intelligent control of extraction sections - ECTS system. Table design independent of chassis components. |
| Cutting chamber | The mobile enclosed working chamber provides safety and comfort while minimizing the space occupied by the machine. |
| Basic information |
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| Key features |
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| Data transmission |
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| Electromagnetic compatibility directive |
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| Machinery directive |
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| Safety of thermal cutting machines |
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| Machine safety - general principles of design |
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| Machine safety - electrical equipment of machines |
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| Machine safety - guards |
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| Numerical control of machines |
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| Thermal cutting |
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| Acceptance tests of oxygen cutting machines - mapping accuracy |
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From steel construction to the marine industry to automotive component manufacturers, our solutions are at work in dozens of industries, increasing cutting efficiency by up to 30% and reducing material consumption through intelligent nesting. Case studies show reduced production times, reduced costs and improved part quality, as confirmed by feedback from customers who value STIGAL for its reliability, service support and flexible machine customization.
We positively evaluate the cooperation and service at the highest level. The reaction time of the service and quick response to our requests deserve a high rating. We recommend STIGAL as a reliable partner in the field of construction and service of CNC plasma cutting equipment.
One of the challenges we face is to optimize production, reduce production costs, (...) An important purchase is a STIGAL cutter, which speeds up the production process and gives better quality to our products.
Thanks to STIGAL's machinery, we can provide our customers with good, proven goods on time. If we are forced to increase our production capacity, we will probably turn to STIGAL's offer again.
Equipment, allows us to realize the technological process at least three times faster. (...) feed 1000, gives us a 3-fold increase in speed and with two machines we can realize our entire production.
Every machine in our range is fully configurable — select additional modules and accessories to match your production specifics. Review the available equipment and configure a solution precisely tailored to your needs.
Full control over production and convenience of operation
State-of-the-art control software ensures full control over the cutting process, optimization of production, and convenience and safety of operation – regardless of the operator’s level of expertise.
Take advantage of advanced nesting, waste management and multi-burner capabilities to maximize material utilization and reduce lead times. Integration with ERP systems allows for seamless production management.
The large and intuitive touch panel, SmartCut intelligent assistant and quick access to instructions and tables make the machine easy to operate even for new operators, and make daily work comfortable and safe.
Versatile application in various industrial sectors
STIGAL’s solutions work well in a wide range of industries – from machinery manufacturing and steel structures, to marine and energy, to automotive and logistics. Our equipment enables precise cutting, preparation of parts for welding and implementation of custom projects. With flexible configurations and high performance, STIGAL machines support both series production and individual orders in the most demanding environments.
For companies realizing industrial halls, logistics centers, load-bearing structures or utility architecture – production efficiency and flexibility in processing different types of sections are crucial. BeamProfiler 3D allows to efficiently prepare steel elements with complex geometry, with accurate routing and marking for further assembly. As a result, prefabrication time is reduced, quality and precision increase, and the project becomes more profitable.
The production and refurbishment of ships, oil rigs and offshore structures requires the highest precision, repeatability and flexibility in the machining of steel profiles. BeamProfiler 3D allows you to automate and accelerate the preparation of structural components, significantly reducing the construction time of hulls, support sections and decks. By integrating multiple processes into a single machine, it is possible to reduce the number of machines and minimize errors resulting from manual processing.
In the energy industry – from power plants to transmission facilities – the quality and durability of support structures is an absolute priority. BeamProfiler 3D makes it possible to quickly and accurately cut steel profiles for towers, support structures, scaffolding and load-bearing frames. Plasma technology combined with full automation ensures not only precision, but also repeatability and compliance with industry standards.
Knowledge and inspiration for modern manufacturing
See more inspiration, tips and news related to cutting technology and manufacturing automation. Check out what else can improve your company’s workflow.
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