TubeExpert 3D pipe cutter
Dedicated machine for cutting round and rectangular pipes
Advanced CNC cutting machine designed for efficient and safe processing of pipes. Ideal for the production of steel structures, pipelines or pipe junctions – it combines intuitive operation with the highest cutting precision.
The machine enables the shaped cutting of tubes and hollow profiles using 2D and 3D technology. It handles a wide range of diameters and cross-sections, including thick-walled tubes thanks to the possibility of using plasma and/or gas cutting.
An advanced system of self-centering support carriages speeds up and facilitates material basing, as well as ensuring stable material guidance. This makes axial and non-axial penetration of profiles, angled cutting and precise chamfering, among other things, possible.
The work area is protected by light curtains and a turntable spindle guard. The system immediately stops the machine if the safety zone is violated, allowing operators to work safely on the machine.
Integrated dust and gas extraction from inside the tube prevents dirt from entering the production floor. Optional sinking of the track into the floor improves the ergonomics of the station and eliminates protrusions around the machine.
Types of sections to be machined
Sheet metalOptional
TubeStandard
Hollow sectionOptional
I-beamOptional
T-sectionNot available
Channel sectionOptional
Angle sectionNot available
Bulb flatNot available
Flat barNot available
Solutions that optimize production time and costs
STIGAL machines are distinguished by precision cutting, the ability to perform chamfers and bevels, and automatic maintenance of operating parameters. Innovative 3D heads and advanced control systems allow the realization of complex projects, ensuring high quality parts and reliable operation even in the most demanding production tasks. Intuitive operation makes it easy to implement operators, and robust construction guarantees a long service life of the equipment. In this way, STIGAL supports the development of modern industrial plants.
The versatility your production needs
TubeExpert 3D opens up entirely new possibilities in tube and profile machining. The machine supports the cutting of both structural and highly specialized parts – regardless of their shape or purpose.
You can easily handle such tasks as:
Cutting segmented bends and pipe junctions,
Production of silos, cages and structural frames,
Preparation of process and industrial pipelines,
Cutting support pipes, feeder components, exchanger housings or fittings.
Whether you’re in the automotive, food or industrial sectors, TubeExpert 3D will ensure precision, repeatability and quality at every stage of production.
Work safely - without compromise
Safety is not an add-on, it’s the foundation. That’s why TubeExpert 3D is equipped with the advanced Guard Line-O system, which meets EN ISO 17916 and sets a new standard for protection in thermal cutting equipment.
The system includes:
Active protection of the work zone (light gates, curtains),
Mechanical safeguards (spindle guards, separated work area),
immediate response to violation of the safety zone – emergency stop of the device.
This comprehensive solution protects the operator, other workers and the entire machine environment, minimizing the risk of accidents while keeping production flowing.
Easy to use - ready to work after just a short training session
At TubeExpert 3D, we have focused on maximum ergonomics. The operator has a modern, widescreen touchscreen with a clear and simplified interface – no unnecessary buttons or intricate menus.
New employees are deployed within a day,
Daily operation comes down to a few intuitive gestures,
The system guides the user step by step, reducing the risk of errors and speeding up production.
It’s a solution designed for companies that value flexibility and want to act quickly – without the need for highly skilled personnel.
Check out the detailed data and TubeExpert 3D's compliance with key industry standards
| Section length | 6000 mm, 8000 mm, 10000 mm, 12000 mm, 14000 mm, 16000 mm, 18000 mm |
|---|---|
| Closed profiles section dimension (min - max) | 50×50 - 250×250 |
| Round pipes section size (min - max) | ø50 - ø420, ø50 - ø620, ø100 - ø900, ø100 - ø1200, ø100 - ø2500 |
| Maximum weight of the section | Depends on the selected configuration |
| Plasma cutting | Depending on the unit selected |
| Positioning accuracy | +/- 0.05 mm |
| Cutting accuracy | EN ISO 9013 |
| Drive system |
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|---|---|
| Running gear | Movement in the X-axis is along linear guides that cooperate with a system of travel rollers installed in the side carriages. The smoothness and precision of positioning in the Y and Z axes are ensured by linear bearings running on hardened linear guides. The design of the drive components is optimized to withstand industrial conditions. |
| Travel speed | 15 m/min |
| Turntable module | Turntable with integrated extraction channel in the spindle axis. Self-centering support carriages in versions adapted to the parameters of the workpieces. |
| Basic information |
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| Key features |
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| Data transmission |
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| Electromagnetic compatibility directive |
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| Machinery directive |
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| Safety of thermal cutting machines |
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| Machine safety - general principles of design |
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| Machine safety - electrical equipment of machines |
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| Machine safety - guards |
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| Numerical control of machines |
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| Thermal cutting |
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| Acceptance tests of oxygen cutting machines - mapping accuracy |
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From steel construction to the marine industry to automotive component manufacturers, our solutions are at work in dozens of industries, increasing cutting efficiency by up to 30% and reducing material consumption through intelligent nesting. Case studies show reduced production times, reduced costs and improved part quality, as confirmed by feedback from customers who value STIGAL for its reliability, service support and flexible machine customization.
We positively evaluate the cooperation and service at the highest level. The reaction time of the service and quick response to our requests deserve a high rating. We recommend STIGAL as a reliable partner in the field of construction and service of CNC plasma cutting equipment.
One of the challenges we face is to optimize production, reduce production costs, (...) An important purchase is a STIGAL cutter, which speeds up the production process and gives better quality to our products.
Thanks to STIGAL's machinery, we can provide our customers with good, proven goods on time. If we are forced to increase our production capacity, we will probably turn to STIGAL's offer again.
Equipment, allows us to realize the technological process at least three times faster. (...) feed 1000, gives us a 3-fold increase in speed and with two machines we can realize our entire production.
Each machine in our offer is fully customizable – you can choose additional modules and accessories that best suit the specifics of your production. Check out the available accessories and create a solution perfectly tailored to your requirements.
Full control over production and convenience of operation
State-of-the-art control software ensures full control over the cutting process, optimization of production, and convenience and safety of operation – regardless of the operator’s level of expertise.
Take advantage of advanced nesting, waste management and multi-burner capabilities to maximize material utilization and reduce lead times. Integration with ERP systems allows for seamless production management.
The large and intuitive touch panel, SmartCut intelligent assistant and quick access to instructions and tables make the machine easy to operate even for new operators, and make daily work comfortable and safe.
Versatile application in various industrial sectors
STIGAL’s solutions work well in a wide range of industries – from machinery manufacturing and steel structures, to marine and energy, to automotive and logistics. Our equipment enables precise cutting, preparation of parts for welding and implementation of custom projects. With flexible configurations and high performance, STIGAL machines support both series production and individual orders in the most demanding environments.
Manufacturing of halls, canopies, support columns, balustrade components and steel stairs – wherever steel profiles and tubes are used. TubeExpert 3D allows quick and precise preparation of components for welding and assembly.
Advanced capabilities for cutting tubes and profiles at angles, cutting holes and preparing tube junctions make TubeExpert 3D applicable to shipbuilding, oil rigs and offshore installations.
The machine is ideal for prefabrication of process pipelines, support structures, housings for heat exchangers or elements of transmission installations – wherever precision and repeatability count.
Knowledge and inspiration for modern manufacturing
See more inspiration, tips and news related to cutting technology and manufacturing automation. Check out what else can improve your company’s workflow.
Contact our technical advisor and we will select the ideal tool for your machinery and cutting processes.