BeamProfiler 3D Profile and Structural Section Cutter
A compact solution for cutting structural sections with bevel cutting and marking
The BeamProfiler 3D is a specialized CNC cutting machine designed for the precise cutting and machining of structural sections. With its ability to perform 2D cutting while simultaneously performing bevel cutting and marking, the machine is ideal for industries that require high-quality prefabrication.
The BeamProfiler 3D enables the cutting and processing of a wide variety of structural sections, such as I-beams, channel sections, angle sections, T-sections, hollow sections, flat bars, and tubes. As a result, the machine is used in many industrial sectors.
The machine allows for simultaneous bevel cutting, marking, and chamfering of parts, which eliminates the need for additional operations and speeds up the production process.
Thanks to its user-friendly interface, BeamProfiler 3D is easy to use even for operators with no experience working with CNC machines.
STIGAL offers the option to configure the machine according to the customer's specific production needs, ensuring an optimal fit for the company's requirements.
Types of Structural Sections Processed
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Solutions that optimize production time and costs
STIGAL machines stand out for their cutting precision, the ability to create bevels and chamfers, and automatic maintenance of operating parameters. Innovative 3D bevel cutting heads and advanced control systems enable the execution of complex projects, ensuring high-quality parts and reliable operation even during the most demanding production tasks. Intuitive operation simplifies operator training, and the robust construction ensures a long service life for the equipment. As a result, STIGAL supports the development of modern industrial facilities.
The versatility your production needs
The BeamProfiler 3D is much more than just a plasma cutting machine—it is a comprehensive machining center that integrates several traditional production stages into a single machine. Thanks to its use of modern plasma cutting technology, the machine can successfully replace:
conventional cutting (e.g., sawing, cutting with a cutting torch),
milling for the preparation of holes and special shapes,
drilling structural components,
bevel cutting for welding,
surface grinding after machining,
marking out before proceeding to the next stages of assembly,
Marking items for identification and sorting.
Replacing so many processes with a single machine means:
fewer devices in the facility, which means lower costs for purchasing and maintaining equipment,
saving production space, which is particularly important when space is limited,
less staff involvement — a single operator is sufficient to handle the entire process,
shorter projects, which increase the plant’s throughput and efficiency,
a reduction in errors and corrections, thanks to automated and repeatable processing.
For companies operating in a highly competitive market environment , this means the ability to offer shorter lead times for projects, more competitive prices, and maintain high-quality workmanship. The BeamProfiler 3D is an investment that pays for itself quickly —not only in terms of costs, but above all in terms of the ability to win bids and attract new customers.
Work Safely—No Compromises
Safety is not an afterthought—it is the foundation. That is why the BeamProfiler 3D is equipped with dedicated safety features that minimize the risk of accidents when working with a thermal cutting device.
The BeamProfiler 3D model features:
- special protective “pads” around the openings on both sides of the working chamber,
- mechanical guards that enclose the work area and protect the operator from accidental contact with moving parts,
- design features that enable safe operation and maintenance of the machine.
These safety features effectively protect the operator and anyone in the vicinity of the machine, ensuring workplace safety and compliance with applicable standards. At the same time, the machine’s design allows for uninterrupted production without unnecessary downtime.
Easy to use—ready to go after just a short training session
With the BeamProfiler 3D, we’ve prioritized maximum ergonomic efficiency. The operator has access to a modern, widescreen touchscreen with a clear and simplified interface—free of unnecessary buttons and complicated menus.
New employees are trained within one day,
Day-to-day use comes down to a few intuitive gestures,
The system guides the user step by step, reducing the risk of errors and speeding up production.
This solution is designed for companies that value flexibility and want to operate quickly—without the need to hire highly qualified staff.
Check the detailed specifications and the BeamProfiler 3D's compliance with key industry standards
| Structural Section Length | 3,000 mm, 6,000 mm, 9,000 mm, 12,000 mm, 15,000 mm, 18,000 mm |
|---|---|
| head profiles, cross-sectional dimensions (min – max) | HP-80x8 – HP430x20 |
| flat bars,cross-sectional dimensions (min – max) | 100x5 – 400x35 |
| equal-leg angle sections, cross-section dimensions (min – max) | 80x80x5 – 200x200x35 |
| unequal-leg angle sections, cross-sectional dimensions (min – max) | 80x80x5 – 200x200x35 |
| hollow sections, cross-sectional dimensions (min – max) | 50-50 – 250-250 |
| I-beams, cross-section dimensions (min – max) | HEB100 – HEB600 |
| Channel sections (min – max) | UPN100 – UPN400 | Maximum weight of the structural section | 220 kg/meter |
| Plasma cutting | depending on the selected unit |
| Positioning accuracy | ± 0.05 mm |
| Cutting Accuracy | PN-EN ISO 9013 |
| Powertrain |
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|---|---|
| Drive System | Movement along the X-axis occurs on a track made of hardened steel rollers, which interact with a system of guide rollers installed in the side carriages. Smooth and precise positioning along the Y and Z axes is ensured by linear bearings moving along hardened linear guides. The design of the drive components is optimized for resistance to industrial conditions. |
| Drive System | Material table with removable trays for solid waste and an integrated exhaust system for fly ash. Intelligent control of exhaust sections—the ECTS system. The table’s design is independent of the drive system components. |
| Cutting Chamber | The mobile, enclosed work chamber ensures safety and comfort while minimizing the space occupied by the machine. |
| Basic Information |
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| Key Features |
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| Data Transmission |
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| Electromagnetic Compatibility Directive |
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| Machinery Directive |
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| Safety of Thermal Cutting Machines |
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| Machine Safety – General Design Principles |
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| Machine Safety – Electrical Equipment of Machines |
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| Machine Safety – Guards |
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| Numerical Control of Machines |
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| Thermal cutting |
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| Acceptance Testing of Oxy-Fuel Cutting Machines – Accuracy of Reproduction |
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STIGAL Technology in Practice—Sample References
We positively evaluate the cooperation and service at the highest level. The service response time and quick response to our requests deserve high marks. We recommend STIGAL as a reliable partner in the field of construction and service of CNC plasma cutting equipment.
One of the challenges we face is to optimize production, reduce production costs, (...) An important purchase is a STIGAL cutter, which speeds up the production process and gives better quality to our products.
Thanks to STIGAL's machinery, we can provide our customers with good, proven goods on time. If we are forced to increase our production capacity, we will probably turn to STIGAL's offer again.
Equipment, allows us to realize the technological process at least three times faster. (...) feed 1000, gives us a 3-fold increase in speed and with two machines we can realize our entire production.
At every stage of the project, STIGAL demonstrated a professional approach, expert technical advice, and efficient organization of the implementation process
Every machine in our lineup is fully customizable—you can choose additional modules and accessories that best suit the specific needs of your production. Check out the available options and create a solution perfectly tailored to your requirements.
Full control over production and ease of use
State-of-the-art control software ensures full control over the cutting process, production optimization, and convenient and safe operation—regardless of the operator’s skill level.
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Take advantage of advanced nesting, scrap management, and multi-cutting torch capabilities to maximize material utilization and reduce project turnaround times. Integration with ERP systems enables seamless production management.
A large, intuitive touchscreen, the SmartCut intelligent assistant, and quick access to instructions and tables make operating the machine easy even for new operators, ensuring that daily work is comfortable and safe.
Versatile applications across various industrial sectors
STIGAL solutions are effective across many industries—from machine manufacturing and steel construction, through the marine and energy sectors, to the automotive and logistics industries. Our equipment enables precise cutting, weld preparation, and the execution of custom projects. Thanks to their flexible configurations and high productivity, STIGAL machines support both mass production and custom orders in the most demanding environments.
For companies that build industrial facilities, logistics centers, load-bearing structures, or functional architecture, productivity and the flexibility to process various types of structural sections are key. The BeamProfiler 3D allows for the efficient preparation of steel components with complex geometries, featuring precise layout and marking for subsequent assembly. As a result, prefabrication time is reduced, quality and precision improve, and the project becomes more cost-effective.
The production and repair of ships, drilling platforms, and offshore structures require the highest precision, repeatability, and flexibility in the machining of steel profiles. The BeamProfiler 3D automates and accelerates the preparation of structural components, significantly reducing the construction time for hulls, load-bearing sections, and decks. By integrating multiple processes into a single machine, it is possible to reduce the number of devices and minimize errors resulting from manual processing.
In the energy sector—from power plants to transmission lines—the quality and durability of load-bearing structures are an absolute priority. The BeamProfiler 3D enables fast and precise cutting of steel profiles for towers, support structures, scaffolding, and load-bearing frames. Plasma technology, combined with full automation, ensures not only precision but also repeatability and compliance with industry standards.
Knowledge and Inspiration for Modern Manufacturing
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